Contact Roll Web Cleaners


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Doyle® Contact Roll Cleaners

CLEANING MACHINE SCHEMATIC

For some applications, like clean room environments, where particle sizes go down below visible level to the sub-micron range and the cleaning requirements are nearly one hundred percent, a more appropriate solution is Doyle's Contact Roll Cleaning Machines. These machines incorporate usually one or more substrate driven elastomer particle transfer rollers that remove the debris and passes it to an adhesive coated contamination trap roll. After some time period the trap roll is removed and the top dirty layer is stripped away and discarded to allow for further collection of debris. This technology is best used where contamination volumes are minimal and substrate speeds are low and/or the material being cleaned is of thin gauge or is scratch sensitive. The technology can also be combined with the Doyle MultiModal Web Cleaners as a hybrid approach on substrates that are not scratch sensitive and have larger volumes of debris when a nearly 100% pristine cleaned surface is desired.

Applications:

DOYLE HYBRID WEB CLEANING
  • Clean films, foils, laminates, etc.
  • Holographics
  • Converting
  • Before printing or coating
  • Before laminating
  • After slitting
  • Labels
  • Medical packaging
  • Conveyor belt
  • Before embossing
  • Before inspection
  • Before rewind
  • Before thermoforming

Universal Cleaning Machine [UCM]

FEATURES:

Universal Cleaning Machine [UCM]
  • Easy to retro-fit
  • Robust anodized aluminum construction
  • Stainless steel covers
  • BlueMax original particle collection roller (49mm (2”) & 112mm (4.4”) O.D. available)
  • Pneumatic adhesive roll separation mechanism
  • Mounts in any orientation
  • Narrowest profile

BENEFITS:

  • Automated contamination removal reel-to-reel
  • Removes particulate contamination down to 0.5 micron
  • Improves your yields
  • Improves your quality
  • Rapid return on investment
  • Contamination recording and analysis capability

High Speed Cleaning Unit [VHM]

FEATURES:

HIGH SPEED CLEANING UNIT (VHM)
  • BlueMAX original and best particle collection roller (112mm (4.4”) O.D.)
  • Robust anodised aluminium construction
  • ‘V’ format twin bank adhesive rolls – Twice the contamination collection – half the down time
  • Pneumatic two stage actuation.

BENEFITS:

  • Improves your yields
  • Improves your quality
  • Rapid return on investment
  • Automated contamination removal reel-to-reel
  • Removes particulate contamination down to 0.5 micron
  • Contamination recording and analysis capability
  • Reduced downtime

OPTIONS:

  • Single or double sided
  • Web driven or motor assist drive
  • Web movement sensor
  • Static neutralization systems